Introduction
Rapid urbanization and industrial growth have
led to environmental pollution. In India, due to various reasons,
there is no effective control on pollution due to industries and urban
population leading to heavy risk to public health and damage to natural
resources. Use of information technology in the field of environmental
pollution control can help to a great extent in improving this situation. Environmental
Engineering Expertise with IT capabilities can achieve this task if industries
come forward for such change and environmental pollution control authorities
encourage such efforts by giving subsidy to industries.
Waste
characterization
Treatment of industrial waste involves
physiochemical and biological methods and
their effectiveness depends on the influent characteristics. As there is
large variation in flow and characteristics of industrial wastes with time, it
is essential to monitor continuous changes in quality and flow. Reliable
results can be obtained if extensive statistical techniques are employed to
predict the response behavior of various treatment units. Operators and
chemists are generally unaware of such methods and they rely on instantaneous
values of parameters leading to wrong interpretation and improper corrective
action. Simple software routines can be used to calculate statistical parameters
of relevance.
Waste
Treatment Technology
Due to diversity of pollutant characteristics
from various sources, proper monitoring of pollutant concentrations requires
well furnished testing equipment, thorough knowledge of analysis procedures and
trained personnel. It is also essential to monitor the dynamic nature of
receiving bodies like air or water to estimate impact of such pollutants on
environment considering dilution and dispersion effects and comparison with
permissible limits. This often requires use of advanced mathematics, complex
calculations and in depth understanding of mixing phenomenon. As monitoring is
done generally by employing temporary manpower through subcontracts to private
agencies, such refined analysis is seldom done.
In case of controlling pollution at source
through effective treatment, proper design and operation of plants is a must. Design
and operation of waste treatment plants in India have remained traditional
with use of conventional treatment units and operation by untrained personnel. Due to inadequate
design of units, fluctuations in flow and characteristics of wastes the
performance of such plants is often far from satisfactory. Design of new
treatment technology units or augmentation of existing units in the light of
new equipment and process theories can achieve significant improvement in
process efficiency and better control. Latest information on novel ideas and
case studies is available on number of websites related to academic research
and environmental consultancy firms. It is not necessary to have long
experience and deep study in the subject. Innovation in approach and
development of new suitable technology has become comparative far more easy
task due to information technology.
There are various types of treatment flow
sheets adopted for waste treatment. However, primary treatment followed by some
form of biological treatment is the most method used in most of the cases. Design of treatment units need to be checked
for assumptions made about waste characteristics, flow variations, hydraulic
and organic loading rates, chemical dose and aeration requirements and
treatment efficiencies. It is observed that many a times, inadequacy of
treatment units is the cause of plant failure.
The main performance parameters to be
monitored and controlled in primary treatment are floating solids, oil and
grease and pH. If the design of screen chamber is of adequate capacity and
regular cleaning is done, there is effective removal of floating solids. In
case of oil and grease removal, pre-separation of oil by providing separate
chamber at mill house greatly enhances the removal efficiency.
Activated
sludge process is a complex phenomenon and depend on hydraulic and organic
loading, air supply and sludge recycle. There are number of operating parameters such
as waste characteristics at different stages which include flow, DO, BOD, SS
and pH values to more complex operating parameters like HRT, SVI, Return sludge
ratio, SRT, wasting of sludge, nutrients and micro flora which require
understanding of phenomenon, prediction of effect of these parameters on plant
performance and fast corrective action.
Anaerobic process though easier than aerobic
process needs careful and constant monitoring of pH as souring of digester may
upset the process. Rate of organic loading, relationship between alkalinity and
volatile acids concentration and its effect on pH, COD reduction and its
relation to biogas recovery are some of
the crucial issues which need to be handled by the operator.
Control of such parameters requires skilled
and properly trained personnel and input of technical expertise to deal with
tricky situations. Most of the plants lack these basic requirements leading to
poor plant performance.
Role of
Information Technology
Everybody is aware that advances in information
technology have opened up new alternatives for better production and quality
control. New micro controller based instrument gadgets and servo control operated
control units have revolutionized the chemical industry.
It is now possible to compile, store
and process large static or dynamic data with the use of computers. Data
storage cost has become very low and vast information in multimedia format can
be stored on CDs. Internet has provided a gateway to unlimited information
available on any topic from the world knowledge pool. Lot
of technical information can be downloaded at a fraction of cost. However, majority
of environmental consultants in India
are unaware of this fact and are still sticking to age old design methods and traditional
treatment technology.
Review
of Database Management System
A database management system (DBMS) consists
of a collection of interrelated data and a collection of programs to access
that data. The primary goal of a DBMS is to provide an environment that is both
convenient and efficient for the user to retrieve required information in
proper format and to store the information securely and in classified form with
minimum storage space.
Though
there are various methods and computer programming languages available for
developing suitable software, for environmental engineer, visual basic is a
simplest language which can easily mastered in short time and is and powerful
enough to apply for all necessary tasks in waste treatment automation system. Visual
Basic programming language with back end database support of MSAccess, Oracle
or SQL can be employed to write customized software programs for following
- To determine flow and characteristic variations in waste streams at various stages
- To develop inventory of waste treatment equipment and materials with necessary maintenance schedules.
- To apply mathematical theories of treatment, dilution and dispersion of pollutants.
- To describe the relationships between parameter values and their effect on plant performance and treatment efficiency.
- To provide ready reckoner tips from instrument manuals, guidelines, Do’s and Do’nts, explanations, trouble shooting information.
The program can be designed for single user
or multi user facility can be incorporated to provide simultaneous data entry.
The user interface can be provided in regional language for uneducated
operators to understand the status of plant, problem nature and corrective
action to improve the performance. Audio and red light alert systems can help in attracting attention of
the workers if there is failure of some unit or parameter value exceeds
permissible level needing immediate action. The reports can be generated with
charts and graphs in ready submission format. The entire history data of
quality parameters of raw and treated wastes can be stored on CDs for analysis
and future reference.
It has been promptly employed in water
and waste treatment plants in the west. This being the scenario in advanced
countries, India
has not yet initialized this process in environmental engineering field.
Chemical industry has already adopted this
technology for process control and quality monitoring of raw materials and
finished products. Most of the industries have necessary instrumentation for
the main plant and extension of such facilities to ETP can be done easily by
modernization of the laboratory and treatment units. In fact, it should be made
mandatory for new factories and phased implementation for existing effluent
treatment plants considering the present unsatisfactory conditions as regards
pollution control objectives.
Number of commercial software programs are
available for managing inventory, monitoring test parameters and process
control in chemical industry, However, in case of Effluent Treatment Plants,
there are few imported software programs available which can handle all
functions in the ETP and govern the plant performance. Moreover, these programs
heavily depend on complete automation and data logging facilities which are not
present in most of the effluent treatment plants. It is therefore necessary to
develop tailor made customized software to cater the needs of waste treatment
plants in India
with typical blending of manual and automatic control devices. Enterprise resource planning in pollution
control technology can provide better control over performance parameters and
environmental technologists should take full advantage of the advances in the
field of information technology.
Dnyandeep Infotech Pvt. Ltd. is developing
such a comprehensive and flexible hardware-software package with control panel
for easy and effective operation of plants. It is proposed that temperature, pH
and flow measurements, chemical dose adjustments, operation of valves should be
done by providing appropriate microcontroller based instrumentation with data
logging and integration facilities. Inventory analysis, maintenance schedules
and trouble shooting know how can be embedded in customized software which can
accept the automatic data logging as well as manual data entry to suit typical
Indian scenario. It can assist in material balance calculations, detection of
losses, identify possibilities of waste minimization. Timely reports can be
prepared easily. For large industrial units, intranet solutions with multi user
operation can be developed.
The key data and reports can be remotely
accessed via internet to authorized persons. Interactive website will be linked
to such in plant software system such that online training and advice can be
obtained from consultants in case of difficulty. Implementation of such a
system will help the law enforcement authorities in monitoring the effluent
quality and investigating the failure reasons in plant operation.
Way
Ahead
Dnyandeep Infotech Pvt. Ltd. has started work
on this project with the help of KIT College of Engineering, Kolhapur and has launched a website www.envis.org
to propagate this idea, train the personnel and provide advisory services in
automation and system design of Water and Waste water Treatment Plants.
Development of Environmental knowledge databases including human resources in
Environmental Field available in India is the primary aim of this
website. Use of Information Technology for tackling Environmental Engineering
problems is a challenging task with lot of potential both as regards pollution
control and employment generation. Active support and participation from all
environmental workers is expected for the success in this endeavor.
Flow Monitoring Monitor and control systems for liquid flow with Burgh Schoenenberger, A CPE Company, representing industry leaders in fluid handling.
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